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Avionics Engineering

Advanced Composites DME

Design - Manufacturing - Engineering

A practical course on composite fabrication and repair

No Prerequisites

$2400 - 2.5 Credits

In Person Course

COURSE INFORMATION

Course Dates

Advanced Composites DME
Course Number - 19651

July 8 - Aug 21
5pm - 7pm
M,W
14 Sessions

Topics

  • Introduction to Composite Materials

  • Fibers: Properties and Characteristics

  • Resins: Properties and Applications

  • Core Materials: Properties and Selection

  • Surface Preparation: Cleaning and Treatment

  • Manufacturing Methods:

    • Wet Hand Lay-up

    • Vacuum Bagging

    • Ply Cutting

    • Autoclaves and Ovens

    • Liquid Composite Molding (LCM)

    • Filament Winding

    • Automated Tape Lay-Up (ATL)

    • Compression Molding

    • Pultrusion

  • Safety Considerations

  • Making Repairs:

    • Classification of Damage

    • Inspection and Documentation of Damage

    • Repair Techniques

Labs

  • Honeycomb Core - Pickleball Paddle

  • Solid Fiber Parts - Display Tray

  • Two Sided Compression Molding - Drone Frame

  • Durability Study - Penny Board

  • Lightweight Products - Lantor Soric

  • Custom Core Material - 3d Printed

  • Repairs for all methods

Course Overview

In this hands-on course, students will explore the world of composite materials and manufacturing, from the fundamental properties of fibers and resins to the creation of complex, functional products. Through a series of practical labs and projects, students will learn how to design, fabricate, and test composite materials, developing a deep understanding of the materials and processes involved.

We'll begin by exploring the fundamental components of composites: fibers, resins, and core materials. We'll examine the properties and characteristics of these materials, and learn how to select and combine them to create specific composite materials.

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Carbon fiber, Nomex honeycomb core panel

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We'll explore a range of techniques and processes used to create composite parts. From wet lay-up and vacuum bagging to compression molding and filament winding, we'll learn how to design and fabricate complex shapes and structures.

Vacuum couplers

But manufacturing isn't just about following a recipe - it's also about solving problems and overcoming challenges. That's why we'll be tackling real-world projects that require creative thinking and problem-solving skills.

 

In these labs, you'll work together to design and fabricate actual products that utilize the various composite manufacturing processes we've learned.

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Carbon fiber flying disk mold

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Custom core for a carbon fiber class made pickleball paddle

Throughout the course, we'll be working with a range of materials and technologies, including carbon fibers, Kevlar tows, epoxy resin, wood core, and Lantor Soric core material. We'll also be exploring new frontiers in composite manufacturing, such as 3D printing and automated tape lay-up.

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Carbon fiber tows

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As we work through these projects, you'll develop a deep understanding of the relationships between materials, processes, and product design.

 

You'll learn how to troubleshoot problems, optimize performance, and create products that are both functional and aesthetically pleasing.

Kevlar and carbon fiber

By the end of this course, you'll have developed a comprehensive understanding of composite materials and manufacturing processes, as well as the skills and confidence to tackle complex projects in a variety of industries. 

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Class mold for solid carbon fiber drone frame

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Whether you're interested in aerospace, automotive, medical devices, or consumer products, this course will provide you with a solid foundation for success in the world of composite materials.

Laminate test coupon

Course Dates

Advanced Composites DME
Course Number - 19651

July 8 - Aug 21
5pm - 7pm
M,W
14 Sessions

You can register by phone between 9am and 4pm PDT
425-640-1840

Important - You will need a CTCLink ID number in order for us to help you over the phone or in person. You can follow the steps below to get one.

Fill out an application to Edmonds College:

Online Admissions Application

https://apply.ctc.edu/user
* This can take 1-5 business days to get your ID

A few notes for your application:
Enroll as: "First Year"
Program: "Professional Technical"
Term: "_____" (Season plus year, such as: Spring 2023)
Degree or Certificate: "Undecided - Professional Technical"

Once you have received your CTC Link ID number please let us know and we can get you registered for your class.

Click here to get notified of upcoming classes

Mailing List

Registration

Registering Online

Washington State colleges are now using CTCLink for all student services.

  • Follow the link below - login in or create an account

  • Go to "Student Homepage"

  • Choose "Manage Classes"

  • "Class Search and Enroll"

  • Choose Edmonds College and the quater (Control + F to search page)

  • Search for class name or number (Class Number will get you to where you want faster)
     

Online Registration Login Page - CTCLInk

NOTE - All our classes fall under "Special Topics: Manufacturing".

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